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Self Flow Castables

This group of deflocculated castabels is characterized by a consistency, which allows them to flow, and degas without adding external energy such as heavy vibration.

Advantages of Self-Flowing Castables:

1.         No Vibration is necessary.

2.         Lining of complicated geometry is possible.

3.         Casting of thin layers (< 20 mm) is possible.

4.         Lining of surfaces with high anchor density is easy.

5.         Required water quantity is comparable to vibrating low cement castables.

6.         Low porosity through excellent deairing and compacting.

7.         Homogenous distribution of course and fine grains.

8.         Homogenous density of the whole lining.

 

Products

Service Temp.

Main Raw Materials

Installation method

Material Required

Bulk Density after drying

Water Required

Chemical analysis
[%]

Permanet

Liner Change

Cold Crushing Strength [N/mm2]

Reversible

Thermal

 

[°C]

 

 

[t/m3]

[t/m3]

[%]

Al2O3

SiO2

Fe2O3

CaO

(  )°C

(  )°C

110°C

(  )°C

(  )°C

Expansion[%]

RAYA FLOW
50 CS

1490

Low Iron Fireclay

Self-Flowing

2.22-2.29

2.30-2.35

7.5-8.5

44-

47

41-

44

1.5-

1.7

2.1-

2.2

S(0.1-0.4)

(1050)

E(0.5-0.8)

(1400)

60-80

90-110

(1400)

 

E (0.5-0.7)
(1000)

RAYA FLOW
60 CB

1600

Bauxite

Low Iron Fireclay

Self-Flowing

2.36-2.41

2.46-2.52

6.5-7.5

60-

62

29-

31

1.5-

1.7

2.1-

2.2

S(0.1-0.4)

(1050)

 

70-90

120-140

(1440)

 

E (0.6-0.8)
(1000)

RAYA FLOW
60 AD

1600

Andalusite

Self-Flowing

 

2.45-2.50

6.5-7.5

55-
58

35-
37

0.8-
1.3

1.7-

1.9

S/E(0-0.0)

(1000)

E(0.4-0.6)

(1400)

70-90

70-90

(1470)

 

 

RAYA FLOW
70 CB

1600

Bauxite

Low Iron Fireclay

Self-Flowing

2.45-2.49

2.54-2.56

6.5-7.5

69-
71

21-
23

1.4-
1.6

2.1-

2.2

S(0.1-0.4)

(1050)

 

60-80

120-140

(1440)

 

 

RAYA FLOW
80 BA

1600

Bauxite

Low Iron Fireclay

Self-Flowing

2.75-2.80

2.82-2.87

6.5-7.5

83-
86

8.2-
9.1

1.4-
1.6

1.7-

1.9

 

 

65-85

140-160

(1470)

 

 

RAYA FLOW
80 TC

1640

Tabular Alumina

Self-Flowing

2.65-2.70

2.72-2.77

7.8-8.2

80-
82

14.0-16.0

0.5-
0.7

2.2-

2.3

 

 

70-90

80-100

(1440)

 

 

RAYA FLOW
89

1600

Bauxite

Fused Alumina

Self-Flowing

2.78-2.83

2.87-2.92

6.0-7.0

88-
89

3.2-
3.6

1.5-
1.7

2.1-

2.2

S(0.3-0.6)

(1000)

E(1.6)

(1600)

75-95

110-130

(1470)

 

E (0.6-0.7)
(1000)

RAYA FLOW
92

1740

Tabular Alumina

Self-Flowing

2.86-2.90

2.94-2.99

6-7

91-
92

3.0-
3.5

1.4-
1.5

1.6-

1.7

 

 

80-90

85-100

(1440)

90-110

(1680)

 

RAYA FLOW
97

1800

Tabular Alumina

Self-Flowing

2.82-2.86

2.93-2.98

6.5-7.5

97

0.1

0.1

2.2

 

 

70-90

80-100

(1600)

 

 

The properties shown in this table do not represent guaranteed values. For each product a current product information sheet is available on request. 

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