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RALIGHTS

These are insulating castables with some bulk density which is generally lower than 1.6 g.cm-3. By using light weight aggregates such

as Perlite, Vermiculite, Expanded Clay, light weight chamotte and Bubble Alumina, concretes with low thermal conductivity suitable

for insulation applications either in hot faces or back up linings are formulated.

In these castables, binding is based on calcium aluminate cement hydration.

 

Products

 

Service Temp.

Main Raw Materials

Installation method

Material Required

Bulk Density after drying

Water Required

Chemical analysis
[%]

Permanet

Liner Change

Cold Crushing Strength
[N/mm2]

Thermal Conductivity
[w/km]

 

[C]

 

 

[t/m3]

[t/m3]

[%]

Al2O3

SiO2

Fe2O3

CaO

110C  

(  )C  

(  )C  

110C  

(  )C  

(  )C  

200C  

400C  

600C  

800C  

1000C  

RALIGHT 2000/0.5(lp)

1050

Light Weight

Aggregate

 

Rodding/

Casting

0.55-0.60

0.58-0.63
0.52-0.57(1000
C)

95-100

23-

28

39-

43

15-

18

7.0-

9.0

S(0.2-0.5)

 

S(0.5-1.0)

(540)

 

S(1.9-2.0)

(815)

1.0-2.0

0.5-1.0

(540)

0.8-1.2

(1050)

0.15

0.18

0.22

0.24

 

RALIGHT 2000/0.75(lp)

1050

Light Weight

Aggregate

Rodding/

Casting

0.77-0.80

0.80-0.84
0.75-0.78(1000
C)

65-70

30-

35

40-

45

6-

7

13-

15

S(0.1-0.2)

 

S(0.8-1.6)

(800)

 

S(1.5-2.1)

(1050)

1.8-2.8

1.2-1.8

(1050)

 

0.20

0.22

0.26

0.28

 

RALIGHT 2000/0.9(ce)

1050

Expanded Clay

Rodding/

Casting

0.93-0.96

0.96-.100
0.90-0.95(1050
C)

44-46

22-

27

44-

49

9-

11

13-

15

S(0.1-0.2)

 

S(0.2-0.4)

(800)

 

S(0.9-1.4)

(1050)

2.4-3.5

2.1-2.7

(1050)

 

 

0.25

0.28

0.31

 

RALIGHT 2000/0.9(lp)

1220

Light Weight

Aggregate

Rodding/Casting

0.94-0.99

0.99-1.05
0.90-0.95(1050
C)

47-52

34-

36

39-

43

6.8-

7.8

13-

15

S(0.1-0.2)

 

S(0.7-1.1)

(800)

 

S(0.8-1.3)

(1000)

2.5-3.3

1.5-2.5

(1200)

 

 

0.21

0.23

0.25

 

RALIGHT 2000/1.0(ce)

1050

Expanded Clay

Rodding/Casting

1.05-1.10

0.09-1.14
1.00-1.05(1050
C)

31-36

26-

29

39-

44

9-

11

14-

16

S(0.1-0.2)

 

S(0.2-0.4)

(800)

 

S(0.8-1.2)

(1050)

2.6-3.5

2.4-2.7

(1050)

 

 

0.29

0.32

0.35

 

RALIGHT 2200/1.0 (cl)

1220

Light Weight

Fireclay

Casting

1.14-1.17

1.16-1.20
1.12-1.15(1000
C)

28-32

40-

44

37-

41

7.1-

9.2

14-

16

S(0.0-0.1)

 

S(0.2-0.4)

(800)

 

S(0.3-1.6)

(1000)

8-13

7-10

(1200)

 

 

 

0.30

 

 

RALIGHT 2200/1.1(lp)

1220

Light Weight Aggregate

Rodding/Casting

1.10-1.15

1.14-1.19
1.05-1.10(1050
C)

42-47

35-

39

40-

45

6-

7

11-

13

S(0.1-0.2)

 

S(0.7-1.1)

(800)

S(0.8-1.3)

(1000)

2.7-3.5

1.5-2.5

(1200)

 

 

0.30

0.33

0.35

 

RALIGHT 2200/1.3(lp)

1220

Light Weight Aggregate

Rodding/Casting

1.30-1.35

 

1.35-1.40
1.27-1.32(1050
C)

29-34

35-

38

37-

41

11-

13

6.5-

7.3

S(0.0-0.1)

 

S(0.2-0.5)

(800)

 

S(0.8-1.2)

(1000)

4.0-5.0

4.0-5.0

(1200)

 

0.50

0.52

0.54

0.56

 

RALIGHT 2400/1.3(lp)

1320

Light Weight Aggregate

Rodding/Casting

1.33-1.38

 

1.42-1.47
1.30-1.35(1050
C)

31-36

44-

48

33-

37

6.0-

7.5

13-

15

S(0.1-0.2)

 

S(0.3-0.7)

(800)

 

S(1.0-1.7)

(1260

10-14

8.0-14

(1260)

 

 

 

 

 

 

RALIGHT 2400/1.3(cl)

1320

Light Weight Fireclay

Casting

1.30-1.33

 

1.34-1.37
1.28-1.30(1100
C)

25-28

44-

49

34-

37

6.5-

8.5

14-

16

S(0.1-0.2)

 

S(0.2-0.5)

(800)

RALIGHTS

 

H Site Map Order Back

Iron & steel     Non-Ferrous Metals   Cement & Lime   Refinery & Petrochemical

 

 

 

 

 

RALIGHTS

These are insulating castables with some bulk density which is generally lower than 1.6 g.cm-3. By using light weight aggregates such

as Perlite, Vermiculite, Expanded Clay, light weight chamotte and Bubble Alumina, concretes with low thermal conductivity suitable

for insulation applications either in hot faces or back up linings are formulated.

In these castables, binding is based on calcium aluminate cement hydration.

 

Products

 

Service Temp.

Main Raw Materials

Installation method

Material Required

Bulk Density after drying

Water Required

Chemical analysis
[%]

Permanet

Liner Change

Cold Crushing Strength
[N/mm2]

Thermal Conductivity
[w/km]

 

[C]

 

 

[t/m3]

[t/m3]

[%]

Al2O3

SiO2

Fe2O3

CaO

110C  

(  )C  

(  )C  

110C  

(  )C  

(  )C  

200C  

400C  

600C  

800C  

1000C  

RALIGHT 2000/0.5(lp)

1050

Light Weight

Aggregate

 

Rodding/

Casting

0.55-0.60

0.58-0.63
0.52-0.57(1000
C)

95-100

23-

28

39-

43

15-

18

7.0-

9.0

S(0.2-0.5)

 

S(0.5-1.0)

(540)

 

S(1.9-2.0)

(815)

1.0-2.0

0.5-1.0

(540)

0.8-1.2

(1050)

0.15

0.18

0.22

0.24

 

RALIGHT 2000/0.75(lp)

1050

Light Weight

Aggregate

Rodding/

Casting

0.77-0.80

0.80-0.84
0.75-0.78(1000
C)

65-70

30-

35

40-

45

6-

7

13-

15

S(0.1-0.2)

 

S(0.8-1.6)

(800)

 

S(1.5-2.1)

(1050)

1.8-2.8

1.2-1.8

(1050)

 

0.20

0.22

0.26

0.28

 

RALIGHT 2000/0.9(ce)

1050

Expanded Clay

Rodding/

Casting

0.93-0.96

0.96-.100
0.90-0.95(1050
C)

44-46

22-

27

44-

49

9-

11

13-

15

S(0.1-0.2)

 

S(0.2-0.4)

(800)

 

S(0.9-1.4)

(1050)

2.4-3.5

2.1-2.7

(1050)

 

 

0.25

0.28

0.31

 

RALIGHT 2000/0.9(lp)

1220

Light Weight

Aggregate

Rodding/Casting

0.94-0.99

0.99-1.05
0.90-0.95(1050
C)

47-52

34-

36

39-

43

6.8-

7.8

13-

15

S(0.1-0.2)

 

S(0.7-1.1)

(800)

 

S(0.8-1.3)

(1000)

2.5-3.3

1.5-2.5

(1200)

 

 

0.21

0.23

0.25

 

RALIGHT 2000/1.0(ce)

1050

Expanded Clay

Rodding/Casting

1.05-1.10

0.09-1.14
1.00-1.05(1050
C)

31-36

26-

29

39-

44

9-

11

14-

16

S(0.1-0.2)

 

S(0.2-0.4)

(800)

 

S(0.8-1.2)

(1050)

2.6-3.5

2.4-2.7

(1050)

 

 

0.29

0.32

0.35

 

RALIGHT 2200/1.0 (cl)

1220

Light Weight

Fireclay

Casting

1.14-1.17

1.16-1.20
1.12-1.15(1000
C)

28-32

40-

44

37-

41

7.1-

9.2

14-

16

S(0.0-0.1)

 

S(0.2-0.4)

(800)

 

S(0.3-1.6)

(1000)

8-13

7-10

(1200)

 

 

 

0.30

 

 

RALIGHT 2200/1.1(lp)

1220

Light Weight Aggregate

Rodding/Casting

1.10-1.15

1.14-1.19
1.05-1.10(1050
C)

42-47

35-

39

40-

45

6-

7

11-

13

S(0.1-0.2)

 

S(0.7-1.1)

(800)

S(0.8-1.3)

(1000)

2.7-3.5

1.5-2.5

(1200)

 

 

0.30

0.33

0.35

 

RALIGHT 2200/1.3(lp)

1220

Light Weight Aggregate

Rodding/Casting

1.30-1.35

 

1.35-1.40
1.27-1.32(1050
C)

29-34

35-

38

37-

41

11-

13

6.5-

7.3

S(0.0-0.1)

 

S(0.2-0.5)

(800)

 

S(0.8-1.2)

(1000)

4.0-5.0

4.0-5.0

(1200)

 

0.50

0.52

0.54

0.56

 

RALIGHT 2400/1.3(lp)

1320

Light Weight Aggregate

Rodding/Casting

1.33-1.38

 

1.42-1.47
1.30-1.35(1050
C)

31-36

44-

48

33-

37

6.0-

7.5

13-

15

S(0.1-0.2)

 

S(0.3-0.7)

(800)

 

S(1.0-1.7)

(1260

10-14

8.0-14

(1260)

 

 

 

 

 

 

RALIGHT 2400/1.3(cl)

1320

Light Weight Fireclay

Casting

1.30-1.33

 

1.34-1.37
1.28-1.30(1100
C)

25-28

44-

49

34-

37

6.5-

8.5

14-

16

S(0.1-0.2)

 

S(0.2-0.5)

(800)

 

S(0.5-0.8)

(1260)

8.0-12

8.0-10

(1260)

 

 

0.35

0.37

0.39

0.44

RALIGHT 2600/1.5(cl)

1430

Light Weight Fireclay

Casting

1.52-1.54

 

1.58-1.61
1.50-1.52(1100
C)

18-20

56-

60

30-

34

1.7-

2.2

4.5-

5.5

S(0.1-0.2)

 

S(0.3-0.5)

(800)

S(0.7-1.1)

(1400)

10-12

7-10

(1400)

 

 

 

0.54

 

 

RALIGHT 2700/1.6(BA)

1480

Bubble Alumina

Casting

1.60-1.65

 

1.65-1.68
1.58-1.63(1260
C)

18-22

76-

80

14-

17

0.3-

0.6

6.2-

7.0

S(0.1-0.2)

 

S(0.2-0.4)

(815)

S(1.7-2.2)

(1440)

15-20

18-22

(1440)

 

 

 

0.73

 

 

RALIGHT 3300/1.6(BA)

1800

Bubble Alumina

Casting

1.52-1.53

 

1.58-1.60
1.50-1.52(1400
C)

15-17

93-

94

0.2-

0.4

0.1-

0.3

5.1-

5.6

S(0.05-0.15)

 

S(0.2-0.4)

(815)

 

S/E (0.1)

(1600)

8.5-10.5

7.0-9.0

(815)

16-19

(1600)

 

 

0.88

 

 

  The properties shown in this table do not represent guaranteed values. For each product a current product information sheet is available on request. 

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